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Forklift batteries are sold in terms of physical size, connector location, voltage and amp-hour capacity. The forklift nameplate would state the correct truck voltage, the most amp-hour capacity as well as the minimum battery weight. The lift truck Operating Manual will also have the proper battery details meant for the forklift.
There are 2 common types of electric lift truck batteries: Sealed or Flooded. A sealed battery is likewise known as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries however use a chemical reaction to maintain proper fluid level throughout the life of the battery. A flooded battery needs water to be added frequently to be able to guarantee the correct electrolyte level inside the battery.
Most lift truck can accommodate different battery sizes. The battery should be selected to be able to fit within the measurements of the battery compartment. Most battery providers can supply a battery listing of appropriate sizes which are suggested for your specific lift truck.
With an electric forklift, the battery is utilized as the truck counterweight and the forklift capacity is based on the battery being a specific least weight. Follow the information specified on the forklift nameplate so as to ensure you are utilizing a battery which meets least weight specified.
Batteries and chargers have to be rightly matched to the specific battery which is being charged. This will help ensure that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery to ensure the most efficient charging. Previous to commencing the charging cycle, be sure the battery is first connected to the charger. Always check the battery details like for instance the voltage, amp-hour capacity and battery weight with the information supplied on the battery nameplate.
Always check to see if the correct kind of charger is being used so as to charge the battery. Nearly all of the newer chargers could safely charge many types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance to charge just flooded batteries can be hazardous if utilized for sealed batteries and damage to both charger and battery would take place. It is a good habit to initially consult the instruction plate on the charger so as to be positive it can accept the type of battery you want to charge.
For flooded batteries, it is significant to only add the needed requirements of water when the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery when it is being charged.
Several tips designed for improving the life of a battery include: always keep the battery unsoiled regardless of type and for flooded batteries particularly, keep their fluid levels maintained. One more common rule is to charge the battery and allow it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge to keep all of the cells renewed at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity prior to recharging.
Electric lift trucks could be outfitted together with various devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm in order to notify after the battery has been discharged to a present level. There are other simple gas gauge meters offered as well. Using such monitoring equipments would help prevent battery and truck damage from severely discharging the battery through use.