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Leaf chains are actually steel chains with a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have specific features like for instance high tensile strength for every section area, which enables the design of smaller machines. There are A- and B- type chains in this particular series and both the AL6 and BL6 Series include the same pitch as RS60. Lastly, these chains cannot be powered using sprockets.
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance because of the compressive stress of press fits, whereas in leaf chains, just two outer plates are press fit. The tensile strength of leaf chains is high and the utmost permissible tension is low. When handling leaf chains it is essential to confer with the manufacturer's instruction booklet to be able to guarantee the safety factor is outlined and use safety measures at all times. It is a great idea to carry out utmost caution and utilize extra safety measures in functions where the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the utilization of a lot more plates. Since the use of more plates does not improve the maximum permissible tension directly, the number of plates may be limited. The chains require frequent lubrication since the pins link directly on the plates, generating an extremely high bearing pressure. Making use of a SAE 30 or 40 machine oil is frequently suggested for the majority of applications. If the chain is cycled more than one thousand times daily or if the chain speed is over 30m for each minute, it would wear really quick, even with constant lubrication. So, in either of these conditions utilizing RS Roller Chains would be much more suitable.
AL type chains are only to be used under certain situations like for instance where there are no shock loads or if wear is not really a big issue. Make sure that the number of cycles does not go beyond one hundred every day. The BL-type will be better suited under various conditions.
The stress load in parts will become higher if a chain using a lower safety factor is chosen. If the chain is also used amongst corrosive conditions, it can easily fatigue and break very quick. Doing frequent maintenance is essential if operating under these kinds of situations.